Custom Metal Casting
Our custom metal casting services are a lasting way to honor important milestones, achievements, or memorialize people and places. Ancient “lost-wax” bronze casting services have withstood the test of time, telling the tale of past cultures, religions, and social structures. Whether creating cast metal plaques or custom bronze plaques with raised text or colorful enamel fill, we personalize each piece to fit the occasion. Looking for something fully custom from concept to creation? Visit our Custom Awards page.
Casting Materials
Bronze Casting
Bronze is one of the oldest and most traditional of the metal casting materials. Bronze castings have been around for over 6,500 years. Castings have been prominently displayed in public areas since ancient times and this tradition is continued today. Bronze grows a natural beautiful patina. This patina can be both an advantage and a disadvantage. When patina is undesired, Bronze plaques are covered in an automotive grade clear UV protecting coating. This coating protects the metal from the elements and prohibits the oxidation that forms the patina. Bronze is most commonly used to cast memorial plaques, statues, and dedicatory monuments.
Aluminium Casting
Due to its light weight (about ¼ of the weight of bronze) and its lower cost, aluminum is a great alternative to Bronze Castings. Additionally Aluminum does not discolor and patina the way that Bronze does making it a great choice for outdoor applications. Its silver look offers a more modern esthetic when casting dedicatory plaques while maintaining the traditional cast plaque design. Aluminum can be treated to give it the appearance of Bronze. However, this process is not durable and can’t be used outside.
Stainless Steel
Stainless Steel offers great longevity in outdoor and marine environments. It is typically not cast in the traditional methods, but is created by removing material. This is done either with the use of acid etching, sand carving, mechanical engraving, or laser etching.
Precious Metal Casting
Pewter, Gold, Silver, and other Precious Metals have an inherent quality and an intrinsic look to them. They can however be cost prohibitive for some projects. This cost can be minimized by plating (adding a thin layer to the outside) rather than casting the entire piece out of the precious metal. Pewter is a great metal for casting statuettes, pins, medals, challenge coins, and offers a great look as a belt buckle. It’s relatively low melting point allows it to be cast with a variety of techniques. Gold, there is no substitute for gold. The Bling factor is second to none. The color and brilliance literally outshine brass or other gold materials. Gold will never rust, tarnish, or fade. It excels as material to cast high value items such as pins, jewelry, and coins. Its high cost makes plating a more economical option. Silver, like gold has a high material cost. Silver has a better feel and weight in your hand than other silver material and is one of the shiniest elements. It has a brilliant white metallic luster and does tarnish. Cost wise, silver is less expensive than Gold, but its high cost makes plating a more economical option. Silver is most commonly used on pins, jewelry, coins, medallions, belt buckles, and medals.
Pot Metal Casting
This category encompasses what is known as “pot metal” usually zinc alloys that are inexpensive and easy to cast. Pot metal can be plated and treated with a variety of finishes to give it the desired look. These attributes make it an ideal material for custom medals, medallions, belt buckles, and challenge coins.
Portrait Types
Bas Relief
An artist will sculpt the 3-Dimensional likeness out of clay to be cast typical as “lost wax”. This process takes several months as the artist collaborates with the design team and client to ensure that the image is true to the original. Due to the cost and length of time necessary to complete, Bas Relief is less commonly used.
Flat Relief
A 2-Dimensional precision tooled image that is a highly durable alternative to expense and time consuming process of creating a Bas Relief.
Etched Relief
Acid or Laser Etching allows for photographs and artwork to be digitally etched into the metal. Although not as rich as a Bas Relief, Etching is a much faster process and is more economical.
Questions or Comments?
Feel free to send a question to our team or simply just words of encouragment. We will appreciate it and help you in anyway we can.
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